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Design Topics
June 2010

Heat Load Calculation Primer

Your contractor says you need 20 tons of cooling but your brother in law says you only need 10 tons and you're being charged for something you don't need. How is the lay person to know?

Take a few minutes now to get a grip on the fundamentals !


A British Thermal Unit (BTU) is the amount of heat energy needed to raise the temperature of one pound of water by one degree Fahrenheit. This is the standard measurement used to state the amount of energy that a fuel has as well as the amount of output of any heat generating device.

In performing heat load calculations one is surveying every source of heat within the space that is to be conditioned and expressing the total load as BTU/hour. In addition to the BTU values of human occupants and that of exterior radiation that penetrates the envelope of the building, electrical devices must be accounted for.

Conversion formula - All electrical devices produce heat but in order to express this in BTUs one needs to convert watts to BTUs and the conversion factor is 1 watt = 3.41 BTU. For instance a 40 watt light bulb, when on, produces 40 x 3.41 or 136.4 BTUs and a tower workstation rated ( found on the information plate on the back of the device) at 350 watts would produce 1,190 BTUs hourly.

Heat loads typical of commercial buildings

No. Item Watts
BTUs/hr
1 Workstation (each) 200.
682
2 Monitor (each) 200.
682
3 Human Body (each) 130.
442
4 2x4 Florescent light (each) 107.
365
5 Exterior Windows (S.F. of surface Area) 1.3
4.4
6 Exterior Walls (S.F. of surface Area) 0.65
2.2
7 Ceilings (S.F. of surface Area) 0.7
2.4
8 Other heat generators - these would be printers, copiers, or any heat producing device not listed above.  
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Use the conversion formula above to convert watts (on device name plate) to BTUs and add in the list - see example below

The sample workup below is based on a 5,984 s.f. space improved as office. The building is rectangular (68' x 88') with walls 16 feet high and has 1,368 square feet of exterior glass. The design occupancy load is 60. Light fixture count is consistent the Title 24 Energy conservation Law

Item
Quantity
BTU ea
Total BTUs
Workstation (each)
60
200.
40,920
Monitor (each)
60
200.
40,800
Human Body (each)
60
130.
26,520
2x4 Florescent light (each)
73
107.
26,645
Exterior Windows (S.F. of surface Area)
1,368
4.4
6,019
Exterior Walls (S.F. of surface Area)
4,992
2.2
10,982
Ceilings (S.F. of surface Area)
5,984
2.4
14,361
*Other heat generators
10
4,501
45,010
    Total BTUs
211,257
* Freestanding copier 1,320 watts x 3.41 = 4,501 BTUs

One ton of cooling, the equivalent of melting 2,000 pounds of ice in a twenty four hour period, removes 12,000 BTUs – therefore in our sample above one divides the sum of the BTUs by 12,000 yielding , in this case, a cooling demand of 17.6 tons. or one ton/ per 341 square feet.

A rule of thumb that has been around for years is that of 350-400 square feet per ton of cooling - and if you've read this you know why. Keep in mind that this article is presented in a "rule of thumb" context and that in any specific case there will be variations in the result.

Contributor: Coldcraft Inc.

 

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